Mesoscopic simulators, ready to deploy on your line.
The first Studio product family, available today. CO-SIMU packages validated mesoscopic simulators of every electrode process step (slurry, drying, calendering, infiltration) built on CGMD, DEM, LBM and FEM. Each module is qualified against your own samples before delivery.
Real mesoscopic physics, resolved in 3D.
CO-SIMU bundles the validated mesoscopic models behind more than a decade of LRCS computational modeling and AI research into deployable simulators. Each module resolves the real physics of its process step (particle dynamics, capillary flows, mechanical compression, multiphase transport) at the scale that determines electrode performance.
The result is 3D-to-3D simulation: your formulation and process parameters in, your electrode microstructure and performance metrics out. The same physics you would compute in a research code, packaged for engineering use and qualified on your data before any license is signed.
One simulator per process step.
MIX — Slurry & mixing
Discrete element and coarse-grained molecular dynamics capture active material, binder, carbon and solvent interactions. Predicts particle dispersion uniformity, density, viscosity and rheology under different mixing conditions before the first batch is mixed.
DRY — Coating & drying
Simulates solvent evaporation dynamics, particle rearrangement and binder migration during drying. Evaluates temperature profiles, airflow and coating thickness against the resulting electrode morphology, including binder-rich layers and cracking.
CAL — Calendering
DEM compression of the dried electrode. Predicts porosity, particle deformation, spring-back, contact resistance and fracture risk as functions of roll pressure and speed. Screen materials and calendering strategies without physical trials.
INF — Electrolyte infiltration
Lattice Boltzmann, finite element and finite volume CFD simulate fluid flow into the porous electrode and across full cell geometries. Predicts infiltration time, wettability and void formation under varying pressure, temperature and solvent properties.
Qualified on your data before any license is signed.
You provide samples representative of your line (particle size distributions, formulation, electrode porosity, characterization images). We run the candidate CO-SIMU module against your samples and check that it converges to your reality. If it does, we deliver. If it does not, we extend the model until it does, with scope agreed up front.
A typical qualification takes only a few days, plus one to two days of training and support. First-time configurations for multi-scale or fully custom cases run longer. Delivery is a library or binary where confidentiality allows, or a hosted deployment on your cloud or on-premise infrastructure.
How CO-SIMU works in practice.
Bring a sample. We will tell you whether the model converges.
Send a representative dataset for one process step. We qualify the matching CO-SIMU module against your samples and return a deployment proposal.